Kit Instructions

This is the ideal kit, zero soldering, all bolting. No glue, can be assembled using the instructions below in less than 15 minutes.

 

Lilliput LCD Info

Kit Installation Instructions:

   Lilliput 619GL
   Lilliput 629GL

   Lilliput 629(08)

Contact Info

 

 

 

How to install your Lilliput LCD in Bezel Kit

For the 2008 629GL-70NP LED Backlight

This is the new Lilliput 2008 LED Backlight 629
Remove the 4 screws on the back, one in each corner
Crack the housing open, there are plastic interlocking tabs you need to break apart, don't break them, just take a flat screwdriver and pry the bottom open, the rest will pop apart once you get the first onel.
Slide the screen over, there are 4 screws you need to remove the green circuit board. Use a Phillips screwdriver #0 tip. 
Another of the 4 screws
There is a tiny power input board, remove its 4 screws.
Now pull the rear of the LCD housing away from the circuit board, remove the speaker cable from the board.
Now remove the LCD from the front of the LCD housing, there are 4 clips holding it down in 4 corners. Loosen those up and move the clips away from the LCD.
Remove the screws holding down the skinny switch board, now the LCD should be completely free from the housing.
Here is the Mechatroniks Kit, showing all the screws you need.

1 Bezel (Top)
1 Circuit board Adapter (bottom)
2 Black Plastic Brackets
Screw Kit

Mount the LCD and touchscreen inside the bezel. It should fit with minimal space to spare. Make sure the flex cable fits into the notch that is made for it.
Now using the #4-40 x 1/2" Pan Head Screws, mount the black plastic brackets as shown.
Other Side
Optional - You can remove this power input board if you use the power input on the cable.
Next line up your circuit board adapter with your circuit board to determine which holes you will be using for the standoffs.

Mark them with a Sharpie on this side. We will call this side the sharpie side.

This is your standoff supplied with the kit. The narrow end is put into the hole. Make sure you put it on the correct side.
Install standoff in hole on correct side.

Sharpie marks should be on other side.

Put standoff on hard surface, like concrete floor and hit it on the sharpie side with a hammer. You want to flatten this side of the standoff.
You should flatten the flare side of the standoff like this.
The standoff should look like this.
Your circuit board adapter should look something like this.
Now mount the circuit board adapter on to the black plastic brackets using the 4 self tapping screws.
Gently take the big PCB and the small PCB and screw them into the circuit board adapter. Secure them with the #2-56 screws.
Attach the cable, you will notice that it will stick out too far, the strain relief needs to be trimmed to make it fit.
Now carefully cut the strain relief as shown. I used an X-Acto saw blade to gently cut almost all the way thru, then I snap it off.

BE CAREFUL, DO NOT CUT THRU, ITS REAL EASY TO CUT THESE WIRES.

The saw blade works best, the plastic is somewhat soft, but gives the impression that its difficult to cut, but as you start to cut thru it, its gets real easy to cut. Take your time cutting it and don't cut the wires. This is the hardest part of building this kit.
Once the strain relief is cut away from the connector housing, I snip it off the cable. You can leave it on, it won't get in the way.
Now you notice that the harness now has just enough room to fit.
Now carefully mount the chassis to the bezel, be careful with the harness as well as the skinny circuit board.
Now you can screw in the chassis with the flat head #6-32 screws.
And there you have it.
I usually tape down the skinny switch board as it contains the IR receiver for the remote and you can still access all the switches.
Since there is no soldering involved, this build is fairly easy. Attach power and VGA, and you are in busisness.

For Auto-Turn ON, see:  http://www.mp3car.com/vbulletin/lcd-display/115771-confirmed-features-2008-lilliputs.html

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